{"id":588,"date":"2018-06-15T13:00:48","date_gmt":"2018-06-15T12:00:48","guid":{"rendered":"http:\/\/www.essbilbao.org\/?page_id=588"},"modified":"2018-11-07T15:43:19","modified_gmt":"2018-11-07T14:43:19","slug":"advanced-welding","status":"publish","type":"page","link":"https:\/\/www.essbilbao.org\/eu\/capabilities\/manufacturing-advanced-welding-facility\/advanced-welding\/","title":{"rendered":"Advanced welding"},"content":{"rendered":"

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Advanced welding<\/h1><\/div>\n[vc_row_inner][vc_column_inner width=”5\/12″]
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Advanced welding<\/span><\/h3>

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The Advanced Welding Facility is an installation with advanced welding techniques such as Brazing and Electron Beam Welding. Strategically located in the center of 9 cities in the north of Spain, with a large group of nearby suppliers, it can provide coverage to the industry that needs our services to carry out turnkey projects, with experience in international scientific technology projects such as CERN or ITER.<\/p>\n

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  • Welding dissimilar materials.<\/span><\/li>\n
  • Possibility of welding with no access via any other method.<\/span><\/li>\n
  • Ceramic material welding.<\/span><\/li>\n
  • 1.5m3 furnace capacity and 1200\u00baC maximum temperature.<\/span><\/li>\n
  • e-05 vacuum working zone.<\/span><\/li>\n<\/ul>\n<\/div>\n

    [\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column][vc_text_separator title=”EBW (Electron Beam Welding)” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” title_align=”separator_align_left” align=”align_left” color=”white” add_icon=”true” i_custom_color=”#c22630″][vc_text_separator title=”Capabilities” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” i_size=”sm” title_align=”separator_align_left” align=”align_left” add_icon=”true”][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

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    • Copper < 60mm.<\/span><\/li>\n
    • Aluminium < 100mm (depending on alloy).<\/span><\/li>\n
    • Steel < 110mm.<\/span><\/li>\n
    • Stainless Steel < 110mm.<\/span><\/li>\n
    • Titanium < 110mm.<\/li>\n<\/ul>\n

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      Advanced Welding materials<\/h4><\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_row_inner css=”.vc_custom_1536762215949{margin-right: 100px !important;margin-left: 100px !important;}”][vc_column_inner][vc_video link=”https:\/\/vimeo.com\/286863658″][\/vc_column_inner][\/vc_row_inner][vc_text_separator title=”Characteristics” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” i_size=”sm” title_align=”separator_align_left” align=”align_left” add_icon=”true”][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text css=”.vc_custom_1536763356119{padding-top: 30px !important;}”]<\/p>\n
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      • Beam Power:\u00a0 <\/span>up to 30 kW.<\/span><\/li>\n
      • High Voltage: Beam generator fixed.<\/span><\/li>\n
      • Max linear Weld dim: 2200 x 1000 mm.<\/span><\/li>\n
      • Max height: 950 mm.<\/span><\/li>\n
      • Max load: 2500 kg.<\/span><\/li>\n
      • CNC programming.<\/span><\/li>\n<\/ul>\n

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        EBW characteristics<\/h4><\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n
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        • Temperature verification.<\/span><\/li>\n
        • Large thicknesses.<\/span><\/li>\n
        • Capillary.<\/span><\/li>\n
        • Diverse materials (Cu, SS, Al, Inconel, Niobium\u2026).<\/span><\/li>\n
        • Finished BPM (ESS-AB).<\/span><\/li>\n<\/ul>\n

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          Advanced Welding<\/h4><\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_text_separator title=”Type of welds” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” i_size=”sm” title_align=”separator_align_left” align=”align_left” add_icon=”true”][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

          Rotary Device\u00a0<\/b><\/span><\/h6>\n

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          • Circular Welds.<\/span><\/li>\n
          • 1 chuck.<\/span><\/li>\n
          • Position to 0 or 90\u00b0 (ref. beam).<\/span><\/li>\n
          • Big parts welding:<\/span>\n
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            • Plate diameter= 600 mm.<\/span><\/li>\n
            • Centre Height= 405 mm.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n
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              • Heavy pieces welding:<\/span>\n
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                • Vertical position< 1500 kg.<\/span><\/li>\n
                • Horizontal position (no tailstock) < 1000 kg.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n
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                  • CNC controlled rotation.<\/span><\/li>\n<\/ul>\n

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                    Advanced Welding<\/h4>Rotary device + tailstock<\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

                    8 fold rotary device<\/b><\/span><\/h6>\n

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                    • Circular Welds.<\/span><\/li>\n
                    • 8 chucks \u2192 higher production rate.<\/span><\/li>\n
                    • Tilting: 0 \u2264 x \u2264 90\u00b0 \u2192 more welding posibilities.<\/span><\/li>\n
                    • Small\/Medium pieces welding:<\/span>\n
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                      • 4 loaded pieces \u2192 \u00f8<\/span>m\u00e1x<\/sub><\/span> = 300 mm.<\/span><\/li>\n
                      • 8 loaded pieces \u2192 \u00f8<\/span>m\u00e1x<\/sub><\/span> = 150 mm.<\/span><\/li>\n<\/ul>\n<\/li>\n
                      • Small\/Medium weight pieces welding:<\/span>\n
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                        • 4 loaded pieces \u2192 M<\/span>m\u00e1x<\/sub><\/span> = 35 kg.<\/span><\/li>\n
                        • 8 loaded pieces \u2192 M<\/span>m\u00e1x<\/sub><\/span> = 22 kg.<\/span><\/li>\n<\/ul>\n<\/li>\n
                        • CNC controlled rotations.<\/span><\/li>\n<\/ul>\n

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                          Advanced Welding<\/h4>Rotary devices<\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

                          Table<\/b><\/span><\/h6>\n

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                          • Linear welds.<\/span><\/li>\n
                          • Table dimensiones: 2300 x 500 mm.<\/span><\/li>\n
                          • Table travel: 2200 x 1000 mm.<\/span><\/li>\n
                          • Max admisible load: 2500 kg.<\/span><\/li>\n
                          • CNC controlled movement.<\/span><\/li>\n<\/ul>\n

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                            Advanced Welding<\/h4>Table<\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column][vc_text_separator title=”BRAZING” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” title_align=”separator_align_left” align=”align_left” color=”white” add_icon=”true” i_custom_color=”#c22630″][vc_text_separator title=”Advantages” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” i_size=”sm” title_align=”separator_align_left” align=”align_left” add_icon=”true”][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n
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                            • Cheap process for the manufacturing of complex and multiple joins. <\/span><\/li>\n
                            • Good ditribution for strenghs and heat transfer. <\/span><\/li>\n
                            • It\u2019s posible to preserve the platings. <\/span><\/li>\n
                            • Posibility of join metals and no metals. <\/span><\/li>\n
                            • Different thickness materials. <\/span><\/li>\n
                            • Porous materials.<\/span><\/li>\n
                            • Maintain of the metal bases characteristics.<\/span><\/li>\n
                            • It allow the join of material compounds. <\/span><\/li>\n
                            • The process can be automated.<\/span><\/li>\n<\/ul>\n

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                              Brazing<\/h4><\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_text_separator title=”Characteristics” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” i_size=”sm” title_align=”separator_align_left” align=”align_left” add_icon=”true”][vc_row_inner][vc_column_inner width=”1\/2″ css=”.vc_custom_1536763060761{padding-top: 50px !important;}”][vc_column_text]<\/p>\n
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                              • Useful dimensions.<\/li>\n
                              • Charge.<\/li>\n
                              • Temperature.<\/li>\n
                              • Vacuum.<\/li>\n
                              • Furnace performances (empty furnace).<\/li>\n
                              • Weight.<\/li>\n<\/ul>\n

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                                Brazing<\/h4>vacuum furnace<\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][vc_text_separator title=”Materials” i_type=”material” i_icon_material=”vc-material vc-material-control_point” i_color=”custom” i_size=”sm” title_align=”separator_align_left” align=”align_left” add_icon=”true”][vc_row_inner][vc_column_inner width=”1\/2″ css=”.vc_custom_1532351600656{padding-top: 40px !important;}”][vc_column_text]<\/p>\n
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                                • Inconel – Al\u00famina.<\/li>\n
                                • W – SS – Cu.<\/li>\n
                                • Inconel – Panal de abeja.<\/li>\n
                                • Acoplador MEBT (ESS-AB).<\/li>\n<\/ul>\n

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                                  Honeycomb<\/h4><\/div><\/div><\/div><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

                                  [vc_row full_width=”stretch_row” content_placement=”middle” parallax=”content-moving” css_animation=”fadeIn” css=”.vc_custom_1528279765751{background-color: rgba(255,255,255,0.21) !important;*background-color: rgb(255,255,255) !important;}”][vc_column][vc_row_inner][vc_column_inner width=”5\/12″][\/vc_column_inner][vc_column_inner width=”7\/12″ css=”.vc_custom_1531228729012{padding-top: 60px !important;}”][vc_column_text] The Advanced Welding Facility is an installation with advanced welding techniques [\u2026]<\/span><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":577,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-588","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/pages\/588","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/comments?post=588"}],"version-history":[{"count":0,"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/pages\/588\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/pages\/577"}],"wp:attachment":[{"href":"https:\/\/www.essbilbao.org\/eu\/wp-json\/wp\/v2\/media?parent=588"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}